DRIVING RESOURCE EFFICIENCY

KAP believes in being the change and leaving the world a better place.

We drive resource efficiency in our operations and adopt strategies, practices and technologies to use natural resources in a responsible and sustainable manner and to minimise our impact on the environment. This not only ensures the long-term sustainability of our operations, but also enables us to deliver fit-for-purpose products and services at the lowest cost.

Our priority SDGs

FY24 salient features

* Through its plantations and production of wood-based panels
^ Restated to exclude reused process water and incorporate refined estimates

CLIMATE CHANGE

We recognise the impact of climate change on the planet and support the global climate change goals outlined in the United Nations Framework Convention on Climate Change and the Paris Agreement, which aim to stabilise GHG concentration at a level that would significantly reduce the risks and impact of climate change.

Climate change risks and opportunities

Based on a high-level assessment by a climate change consulting group, we have deduced the potential impact of climate change on our operations. The framework used for the assessment is one developed by the Task Force on Climate-related Financial Disclosures, which defines two main categories of exposure:

All transition risks and opportunities were assessed against the most ambitious transition scenario developed by the International Energy Agency, called Net Zero Emissions by 2050. The results showed that the highest transition risks for the group were in the areas of policy and legal, specifically in the areas of enhanced reporting obligations and increased pricing of GHG emissions. Some of our divisions are exposed to carbon tax, which could increase their tax liability.

For the initial physical risk assessment, 10 key group production sites were selected. The basis for selection was the materiality to group revenue and/or the location of the site in an area known to be affected by climate change dynamics. The risk was measured against the worst of the five scenarios used by the Intergovernmental Panel on Climate Change (‘IPCC’), called Shared Socioeconomic Pathway 5-8.5, for future annual carbon emissions. The following physical risks were considered: fire, water stress and drought, rainfall-induced landslides, extreme rainfall and flooding, river flooding, and extreme cold and heat. The preliminary assessment indicated that the overall physical risk to key sites was low to moderate.

From an opportunity perspective, self-generated/internally generated renewable energy provides us with a high-return capital allocation opportunity and mitigates potential interruptions in energy supply, which would enhance our position as a reliable local supplier.

Our strategic response to climate change risks and opportunities

Our response to the two main categories of exposure is as follows:

ENERGY AND CLIMATE

Energy risks and opportunities

Infrastructure disruptions, such as electricity supply interruptions and non-supply, pose a risk to the uninterrupted operation of our businesses, our ability to attract talent to outlying areas where we have significant operations and, in some instances, the quality of life of our employees.

By addressing electricity supply interruptions and non-supply, we can ensure the continued operation of our businesses and entrench our position with customers. We can strengthen community, government and employee relations, revive rural communities and support a future talent pool through our actions in communities. Energy self-generation, using renewable sources, provides us with a high-return capital allocation opportunity and contributes to climate change mitigation.

Our strategic response to energy risks and opportunities

Our energy strategy is aimed at mitigating supply risks and cost escalations, becoming energy independent (where possible) to ensure sustainability and evaluating opportunities to create value from our energy generation. This will support a lowering in our energy costs and GHG emissions over time.

We are focusing on the following initiatives in the group:

Electricity and diesel consumption

Our electricity consumption for the year was 383 779 MWh, a 1% increase compared with last year. Approximately 6% of our electricity consumption was supplied by internally generated renewable electricity from Safripol’s Sasolburg PV plant and PG Bison’s Boksburg and Mkhondo PV plants. The modest increase in electricity consumption was largely due to increased production at some of our sites and reduced loadshedding. PG Bison and Safripol account for most of the electricity consumption in the group.

We are pursuing energy-efficiency initiatives throughout the group to lower electricity consumption across our divisions. However, with the completion of the new MDF line at Mkhondo, we expect electricity consumption to increase.

Our diesel consumption for the year was 110 million litres, a 7% reduction from the prior year, mainly due to lower volumes and kilometres travelled by Unitrans following the closure of low-margin, low-return activities. The 24% reduction in our diesel consumption since FY20 is largely attributable to a continued decline in volumes at Unitrans with a resultant decrease in kilometres travelled. Unitrans contributes 96% to our total diesel consumption and is pursuing a reduction in its fuel consumption by:

GHG EMISSIONS

Our carbon footprint is determined in line with the GHG Protocol Corporate Accounting and Reporting Standard. We use emission factors from the 2006 IPCC Guidelines and the 2021 Technical Guidelines for Validation and Verification of Greenhouse Gas Emissions by Industry of the DFFE. Our GHG emissions are verified each year by an independent third-party.

The bulk of our emissions stem from our logistics operations due to their use of vehicles to deliver their services to customers, with no near-term, practical or economical solution available to move to zero-emission vehicles. The remainder of our emissions relate to the electricity used in the group, primarily in our manufacturing divisions.

Our Scope 1 and 2 emissions for the year were 867 977 tCO2e, a 7% decrease from the prior year. The lower emissions are largely a result of lower kilometres travelled by Unitrans and the use of self-generated renewable energy in the group, which resulted in a 2% reduction in emissions from the prior year.

Scope 1 emissions make up 51% of our carbon footprint. At 76% of emissions, Unitrans is the biggest contributor to our Scope 1 emissions, due to the diesel used in its transport fleet. Scope 2 emissions make up 49% of our carbon footprint, with PG Bison and Safripol contributing the majority of the emissions due to the electricity consumption at their plants.

Carbon absorption

PG Bison’s plantations are net absorbers of carbon. The division quantifies the carbon absorbed by its plantations and submits these metrics to the DFFE for approval for carbon tax purposes. The DFFE has approved the 205 772 tCO2e of carbon absorbed for the 2023 calendar year compared with 157 332 tCO2e in the 2022 calendar year. In addition to this, the carbon permanently stored in our wood-based decorative panels produced at our operations in the 2023 calendar year was 526 396 tCO2e compared with 400 179 tCO2e in the 2022 calendar year. PG Bison’s carbon emissions during the year were therefore mostly offset by the carbon absorbed through its own operations.

PG Bison continues to use renewable biomass to generate energy (heat and steam) for its processes. It is typically offcuts or shavings from the timber it processes, which would otherwise end up in landfill. The use of this biomass not only diverts waste from landfill, but also displaces coal that would have been used in its place. PG Bison applies sustainable forestry management practices, in line with global certification standards as set out by the Forest Stewardship Council (‘FSC’), with only a portion of trees harvested each year in line with the sustainable yield of the plantation. The harvested areas are replanted with new trees.

WATER MANAGEMENT

We withdraw most of our water from municipal supply with some water supply from third parties and groundwater/boreholes. In our manufacturing operations, we use water predominantly for our manufacturing processes and cooling, whereas for our logistics operations, we use it mainly for the washing of vehicles in dedicated wash bays.

Our water risks and opportunities

Potential water interruptions or restrictions may therefore impact our ability to operate continuously. We believe that the near-term risk related to water supply is failing infrastructure rather than availability. During the year, PG Bison’s Boksburg operations were affected by water disruptions due to municipal supply issues, although this was not material on a group level.

There are also several communities around our major operations. Service delivery failures, including water, may affect our employees who live in these communities. Service delivery failures may also result in community unrest, which may impact our operations.

We believe that, by proactively mitigating the risks associated with potential water disruptions, we can entrench our position as a reliable local supplier. Additionally, improved water efficiency safeguards a scarce resource.

Our strategic response to water risks and opportunities

We have finalised our water strategy for the group. Its aim is to:

Our initial focus is to update our baseline of all water used in the group and ensure the accurate measurement of water by installing electronic metering across the group. Our divisions’ initiatives to reduce water consumption include:

The new PG Bison MDF line in Mkhondo considered water supply risks in its scoping. The site is therefore self-sufficient with water secured from boreholes, surface water (a dam) and an on-site water treatment plant.

Our water management practices

We use a combination of water meters, utility bills and, in some instances, estimations to determine water withdrawals and discharges. During the year, water meters have been installed at certain sites, with full coverage of all material sites planned in FY25. This will improve the accuracy of our water data collection and enable us to measure the impact of our water efficiency measures.

Our plantations are not irrigated and their water consumption is thus of groundwater and rain. In the cases of plantation fires, water is withdrawn from major water bodies. e.g. dams, which we do not measure.

We adhere to regulatory requirements in terms of water use licences for all our operations, including our plantations.

Where possible, water used in our manufacturing processes is treated on-site and reused. Water used for cooling runs in a circular system to ensure efficient utilisation. In our logistics operations, water used in the wash bays are treated on site. Effluent is treated to adhere to minimum requirements and sent to third-party wastewater treatment sites or, in some instances, discharged in stormwater drains, where minimum legal requirements are met. The water quality of effluent is tested regularly to ensure compliance with legal requirements.

Water used for general consumption is discharged as a municipal wastewater stream. Because our manufacturing operations are carried out within factories or on covered areas, the impact on groundwater is limited.

Water withdrawals

Our water withdrawals were largely unchanged during the year. PG Bison and Safripol account for the highest proportion of water withdrawals in the group, at 28% and 52% respectively. Approximately 17% of the water withdrawn is reused in our processes.

Note: We have refined our water estimations in the group and also excluded reused processed water from our withdrawal calculations, which were included in our prior year disclosure. We have therefore restated FY23 and FY22 data. Currently, less than 10% of our water withdrawals are estimated.

WASTE MANAGEMENT

Our operations generate waste, mostly through their production processes, of which a significant portion is recycled internally or externally. The bulk of the waste generated in the group is not hazardous in nature. Our fibre tearing lines in Feltex and Restonic buy external waste (textiles) to process into saleable products.

Our waste risks and opportunities

We are not yet in a position where all our waste is recycled. Although not financially material on a group level, most end up in landfill and has a negative environmental impact. There is a risk that, with the reduction of landfill space, we may need to transport waste, at a cost, to landfill sites situated further from our operations. Regulations may also reduce the amount of waste companies send to landfill. However, there is an opportunity to recycle or reprocess internally generated waste, saving costs and reducing our environmental footprint, as well as recycling or reprocessing externally generated waste into usable products. This not only reduces raw material costs in some instances, but also delivers on customers’ growing demand for products made using recycled materials.

Our strategic response to waste risks and opportunities

We are in the process of finalising our waste strategy, which includes establishing a baseline for all our waste streams. In the near term, we are focused on reducing, reusing and recycling waste to reduce the amount of waste sent to landfill.

The following initiatives illustrate our commitment to reduce, reuse and recycle waste:

Our waste management practices

Our divisions have waste reporting standard operating procedures at site with data obtained either directly on-site or from accredited waste disposal service providers.

Given the diversity of our operations and the different types of waste generated and reused in the group, waste management is site-specific. Our sites have policies in place that detail how waste should be managed on-site. Some of our sites have general waste licences, issued by local authorities, for on-site sorting, grinding and shredding. Some of our sites also have hazardous waste licences for the storage of hazardous waste. Some of our sites also have active waste recycling programmes, where waste is sorted and removed for recycling.

Hazardous and non-hazardous waste is removed by accredited waste disposal service providers and disposed of at accredited facilities, with safe disposal certificates issued.

Waste recycling and disposal

A significant proportion of the non-hazardous waste generated is reused internally, with the remainder sent to third-party recyclers or disposed of at accredited landfill or other facilities. During the year, we disposed of 13 202 tonnes of waste in an environmentally responsible manner, an 11% increase from the prior year. This increase was largely due to a three-yearly boiler shut at PG Bison’s Boksburg site, which resulted in the disposal of c. 700 tonnes of plant-generated dust and the breakdown of a regrind machine in Feltex, used to recycle waste in the division.

The amount of waste reused/recycled internally increased by 33% and that by third parties by 21% supported by an internal focus to increase recycling across the group.

BIODIVERSITY

PG Bison operates commercial forestry plantations in the northeastern and southern Cape areas of South Africa. The forestry businesses consist of North East Cape Forests (‘NECF’) that operate in the Ugie area of the northeastern Cape and South Cape Forests (‘SCF’) that operates in the George area of the southern Cape. In total, these businesses operate on an area of c. 96 157 hectares of which 44 755 hectares is commercially afforested plantations. The remainder consists of indigenous vegetation such as grassland, fynbos, wetlands, riparian zones and a limited number of indigenous forests. NECF also operates a commercial herd of cattle as part of a multiple land use approach.

The management of both NECF and SCF is certified by the FSC. The FSC is an international, non-profit organisation that supports environmentally appropriate, socially beneficial and economically viable management of the world’s forests. It is an association of members comprising a diverse group of representatives from environmental and social groups, the timber trade and the forestry profession, indigenous people’s organisations, community forestry groups and forest product certification organisations from around the world.

Commercial forestry has potential negative environmental impacts on water, soil and biodiversity. PG Bison recognises these potential impacts, and the division’s forestry operational procedures aim to minimise them through detailed operational planning processes that determine the mitigating measures which minimise negative environmental and social impacts.

The management of natural areas is facilitated by a dedicated Conservation Management Plan (‘CMP’) for each plantation. Central to the CMP is the mapping and categorisation of all non-commercial areas on the plantations, using the forestry industry’s Environmental Conservation Database Standards and Methodology. 

Periodic field visits are used to verify the mapping and classification as well as the levels of alien weed invasion of conservation areas.

The general objectives of all CMPs are to provide:

For NECF, a total of 34 Priority Conservation Areas (‘PCAs’) have been identified, totalling more than 18 000 hectares. These include nesting sites of endangered bird species, habitats of rare bird species, significant wetland systems and rare plant communities. For SCF, a total of eight PCAs have been identified, totalling 6 100 hectares. These include indigenous forests, wetland, fynbos and a peat bog.

Numerous rare, threatened and endangered bird, plant, mammal and fish species have been recorded in PG Bison’s plantations and, wherever necessary and feasible, forest management planning and practices consider and mitigate potential negative impacts of operations on such species and populations.

Environmental monitoring is conducted periodically to provide valuable management information on the effect of forest management on the natural environment. Monitoring includes aquatic biomonitoring, water quality monitoring, grassland monitoring, indigenous forest monitoring, observations of rare, threatened and endangered species and monitoring of cultural heritage sites. Monitoring results and management recommendations from specialists indicate where management practices need to be reviewed and revised to achieve conservation objectives.